Extending Product Lifecycle by Addressing Component Obsolescence in a Legacy Medical Device

Driving Cost Efficiency & Product Longevity Through Value Engineering

A Sweden-based MedTech leader in respiratory and critical care devices partnered with Syrma Johari MedTech Ltd. (SJML) to extend the lifecycle of its decade-old mechanical ventilator system. The client also sought to develop a cost-effective variant of the device for emerging markets.

SJML implemented a structured value engineering and sustenance engineering approach to mitigate component obsolescence risks. Through detailed BOM scrubbing and design change impact analysis, our team identified high-risk components and qualified suitable alternatives. We focused on ensuring long-term manufacturability and regulatory compliance without major hardware or software redesign.

This engagement enabled the client to maintain global supply stability and sustain market competitiveness across product generations.

Key Outcomes

• 18% cost savings through a structured value engineering methodology
• 10-year product lifecycle extension through sustenance planning and component obsolescence management

Expert-Driven Value Analysis & Value Engineering for MedTech Devices

Leverage Syrma Johari MedTech’s deep expertise in Value Analysis and Value Engineering (VAVE) for your medical devices and in vitro diagnostic (IVDs) devices. Our proven VAVE methodology helps OEMs optimize product performance and drive significant cost savings. With flexible engagement models, our certified VAVE specialists, design engineers, and regulatory experts work collaboratively to deliver long-term value for your product.